Some of the most important tips to remember when performing conveyor repair are related to safety. Many of these conveyor repair tips are common sense, such as locking and tagging a power switch before starting any work or ensuring that all of the proper guards remain in place, but it can still be crucial to keep them in mind. Aside from safety issues, it is also a good idea to ensure that the right tool is used for each job. For instance, using a proper belt cutter instead of a knife when preparing splices can result in cleaner cuts and a job that goes much faster. Splice jobs can also be expedited by using bolt-on fasteners and other specialty repair parts.
Conveyors are used in many different applications across all types of industries, and some environments are inherently more dangerous than others. Regardless of whether a conveyor is in a mine or a factory though, safety is the most important factor to consider when performing repairs. Any time a conveyor system needs to be worked on, it is typically safest to shut it off, lock the power switch in place, and then tag is so other workers will be aware that repairs are being performed. If this procedure is followed, it is much easier to carry out a safe conveyor repair.
It is also important to ensure that all of the conveyor safety equipment is functioning properly. Guards are typically placed where they are for a reason, and removing or repositioning them can result in a hazardous situation. It is also a good idea to not wear baggy clothing when working around a conveyor system, and to never attempt a repair when standing in a position where it would be possible to be caught by the conveyor. Working on certain components, such as return idlers, when the belt is in motion can also be hazardous.
Other good conveyor repair tips are related to various maintenance procedures and can help make a job go faster. One common type of conveyor repair is to splice a broken belt. This procedure typically goes much faster if a belt cutter is used instead of a knife or other improper tool. Since the cuts made by these tools tend to be straight and uniform, a conveyor repair splice will tend to last longer as well. Hand skivers are another type of tool that can perform a job more safely and accurately than a knife.